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How-To: fix your Headlight and fog light aim!

skierd

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I picked up my 2021 STX Tuesday night and like many of you I noticed immediately that the forward lighting isn’t great. IIHS rated the halogen headlights as Poor due to a lack of distance projection both down the road and to the sides.

Most people immediately think “These lights suck! Time to throw parts at it and try to fix it!” But what if they didn’t actually suck. What if they just weren’t aimed properly?

As delivered:

Ford F-150 Lightning How-To: fix your Headlight and fog light aim! D3866D97-97B2-40FE-BC34-ABAB1D0564BC

Lows only
Ford F-150 Lightning How-To: fix your Headlight and fog light aim! 1C8561C4-AAB5-4257-9AE5-AAA2EE30EEE3

Fogs and lows
Ford F-150 Lightning How-To: fix your Headlight and fog light aim! 0A70D226-81CA-45B9-92AA-5470B8708A53


High beams
Ford F-150 Lightning How-To: fix your Headlight and fog light aim! E21D2BC7-DAB0-4EA7-B2AA-D58CDEAE0BBC
Ford F-150 Lightning How-To: fix your Headlight and fog light aim! 311FCA7E-5162-4FD9-969D-6B2C2668EA1E


Ok, let’s investigate. The standard for fog lights at our truck’s height says the cutoff should be 3” below the height of the bulb at 25 feet. I can only pull in 15 feet at my garage at work, but it’s clear the fogs are no where near 3” below the stock 24” light center!
Ford F-150 Lightning How-To: fix your Headlight and fog light aim! 49FDF117-DCFE-409E-9618-757492DCDDD8

Headlight aiming is explained in the owners manual, but basically the top of the hot spot should be at the same height as the lamp center at 25ft. On my truck that’s roughly 40”. Measure your truck, then measure to the top of the hot spot on the right side of the pattern. My trucks lights were at 38” at 15ft, also low.
Ford F-150 Lightning How-To: fix your Headlight and fog light aim! 54225068-2196-4FF5-B1D0-1E70562E3738


Use these adjusters to put the headlights where the need to be with a #2 Phillips screwdriver
Ford F-150 Lightning How-To: fix your Headlight and fog light aim! 539D027D-6848-468B-8AA9-7D53958DE6C7


an example of how I made my aiming marks, bigger is more accurate but this worked for me.
Ford F-150 Lightning How-To: fix your Headlight and fog light aim! 7CA488E7-F831-4C64-BBB9-3EC86CC3DE76


the adjusters for the halogen fogs took a 1/2” wrench to adjust
Ford F-150 Lightning How-To: fix your Headlight and fog light aim! 940A6E2E-15C3-49C6-A7BC-B8281C17FBCF

Drivers adjusted fog, passenger as built
Ford F-150 Lightning How-To: fix your Headlight and fog light aim! FDEA883B-E2A1-462D-936C-59B7DFAB9AB0


the results?

Fogs only:
Ford F-150 Lightning How-To: fix your Headlight and fog light aim! DB9B45C9-A7B8-4CC2-B8C0-DD97BB698083

Lows only:

Ford F-150 Lightning How-To: fix your Headlight and fog light aim! B200A313-44D9-4140-838A-B915AF86ABD6

High beams:
Ford F-150 Lightning How-To: fix your Headlight and fog light aim! F705D835-E336-478F-8FB8-BFDAC32FCC5A


Without and with fogs, it’s hard to see in the photos but the fogs actually have some side projection now and somewhat help with corners. They are no where near as wide as the TRD Off Road fogs that were on my Tacoma, but it’s still useful.
Ford F-150 Lightning How-To: fix your Headlight and fog light aim! 2BEF7BB2-E66B-49A4-8584-1F2FAF30A1DA
Ford F-150 Lightning How-To: fix your Headlight and fog light aim! FFB864FF-3BCC-4A4B-9BCA-F5E02A5BAB1E

I have no reason to believe similar improvements can’t be made with LED equipped trucks, but I don’t have one so I can’t say.

I will say that I am more than pleasantly surprised at how much better the headlights work now, to the point that I think I’ll be fine without auxiliary lights once I upgrade the stock long life type bulbs with high performance halogens:
Fogs: stock 9140 40w ~600 lumens to H10/9155 55w ~950 lumens
Low beams: stock H11 ~1100 lumens to Phillips standard H9 bulbs trimmed to fit ~2200 lumens
High beams: stock 9005 bulbs ~1800 lumens to Phillips standard 9011 ~2350 lumens

Ford F-150 Lightning How-To: fix your Headlight and fog light aim! C6B292FB-F977-4910-9989-612D1777B980
 

Graygoose2021

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awesome write up!!!!!
 

RLTW175

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Very instructive, thanks for that. I had to adjust my headlights after levelling the truck. Had no clue you could adjust the fogs, but I'll be doing that this week. Because they are essentially useless as aimed now.
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