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Leaves in the radiator? Why is it designed like this?

umbrop

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Just bought this.

I asked these folks a couple of months ago when they were going to produce something for the Lightning....they listened.
This is the company I went with. In fact, that is my Avalanche Lariat in the pictures. Very happy with the product.
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Mike G

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My grill arrived yesterday afternoon.

This morning I got to work and took a pic of what was in the HVAC condenser intake area in the center of the front bumper. Not a great angle really, and the pic doesn't do justice with what was actually waaay back up in there. That condenser is pretty big.
Ford F-150 Lightning Leaves in the radiator? Why is it designed like this? Grill1

Shopvac with a long crevasse tool and a worklight was needed to get all the way back up in there to pull the stuff out.
Ford F-150 Lightning Leaves in the radiator? Why is it designed like this? Grill3

This is most of what didn't go into the shopvac itself. The stuff you see here blocked the tip of the crevasse tool and had to be removed when it clogged. Big leaves, bits of paper, and plastic bags and yes...that is a bird in the picture.

Instructions were provided for the installation but the blurb on the back side of the page caught my attention. Basically saying that if you thought you could find a better way to install it, then go for it. So I did. Instead of sliding the new grill insert up behind the truck's grille assembly I decided to remove the grille assembly completely so I had more space to work in.

I have removed the bumper grille assembly before. So it took about ten seconds to get that back off.
Ford F-150 Lightning Leaves in the radiator? Why is it designed like this? Grill2


I then positioned the new grill insert in the opening and ensured the lower lip was in the recess at the lower edge of the opening.
Ford F-150 Lightning Leaves in the radiator? Why is it designed like this? Grill4


Using the provided zip ties I secured the top edge against the trim clip holes by routing the tie into one hole and out the next one and back to form the loop.
Ford F-150 Lightning Leaves in the radiator? Why is it designed like this? Grill6

Clipped the ends off, and checked to make sure it wouldn't rattle and was secure.
Ford F-150 Lightning Leaves in the radiator? Why is it designed like this? Grill7

Clipped the lower grille assembly back into place and job done.
Ford F-150 Lightning Leaves in the radiator? Why is it designed like this? Grill8


One thing though. I do wish that instead of expanded sheet metal that the grill had been made from black woven wire mesh instead. I think I would have looked better. Maybe they'll make one like that in the future.

But until that happens, at least this will keep the leaves and critters out of my condenser area.
 

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21st Century Truck

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Yeah that Lightning radiator seems to me to be more horizontal than vertical... maybe 40 degrees from horizontal? So stuff that blows in there, stays on top of the radiator like on a shelf, especially with the fan below the radiator sucking it down. Leaves and also twigs and larger sticks in my experience, and (way worse) plastic sheets of varied thicknesses... really, whatever is tumbling on the road or before the truck's maw.

Ford gave us a huge valuable frunk with a very low cargo lip and a reinforced frunk floor (see Sandy Munro's related discussion) but that smart innovative design necessitated the radiator to be tilted backwards at a big angle. IMHO Ford should have really added a grille in that low and wide opening.
 

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21st Century Truck

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stuff has been getting stuck in radiators since day 1 of radiators in vehicles. but 2.5 years and 25000 miles of owning i have yet to pull anything out of there
How about plastic bags on the top of this significantly inclined radiator? Ever seen plastic bags blow about the road surface?
 

BuzzLightning2023

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I just discovered the radiator when I was attaching a rope to one of the tow hooks to yank a shrub stump out of the ground. I wish I filmed it. The root snapped and the ball (size of a toddler) slingshot across my front lawn and landed a few feet in front of the truck.
 

NCevGuyF150

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Fall has barely begun in Georgia and already have leaves back sitting on my radiator. Two obvious questions:

1. Every vehicle I have ever owned has a screen in front of the radiator. Why is this a massive hole in the bumper acting like a vacuum? Is it safe to cover it with a screen? I would think Ford would have done this if there wasn’t a reason.

2. Once you get junk in there (see pic) what’s the easiest way to get it out? It would be like a game of Operation to pull it out without breaking a louvre or damaging the radiator.

IMG_9297.jpeg
I have had three birds try to build nests in this compartment area
 

Ekiehn

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How about plastic bags on the top of this significantly inclined radiator? Ever seen plastic bags blow about the road surface?
Ha... this almost happened to me... I got my grill the night before a trip up to Georgia... somewhere on I75 between Atlanta and the mountains a plastic bag was trapped by my new grill... had i not had it it would have been stuck in there in the middle of summer and I guarantee I would have had cooling issues... besides, as my wife said, that makes it look so good! Why didn't Ford just do it themselves... A quick shrug and off i went... there is no explanation on this one...
 

zinkscott

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