Sponsored

Safety Program: 25S18: HV Battery Electrode Misalignment Discussion

TaxmanHog

Moderator
Moderator
First Name
Noel
Joined
Jan 19, 2022
Threads
186
Messages
13,918
Reaction score
15,002
Location
SE. Mass.
Vehicles
2022 Lightning Lariat-ER & 2024 HD Road Glide CVO-ST
Occupation
Retired

GoodSam

Well-known member
First Name
Good
Joined
Jan 5, 2022
Threads
33
Messages
723
Reaction score
380
Location
93111
Vehicles
17CRV, 22 Lightning XLT 312A SR iced blue silver
Occupation
occupying space
Previously posted was the NHTSA link and the "Chronology" report of fires that led Ford to investigate further. Snip below of the "involved components" (from Recall 573 Report) look like module part numbers, not the complete battery pack? But still, the replacements probably will depend on serial numbers of the modules with these component part numbers, as suggested by others.

https://www.nhtsa.gov/vehicle/2022/...)%2520Lightning%2520BEV/PU%252FCC/4WD#recalls
Ford F-150 Lightning Safety Program: 25S18: HV Battery Electrode Misalignment Discussion 1741729905715-j8

From "Part 573 Safety Recall Report" NHTSA Campaign Number: 25V-131:
Ford F-150 Lightning Safety Program: 25S18: HV Battery Electrode Misalignment Discussion 1741730414517-je
 

GoodSam

Well-known member
First Name
Good
Joined
Jan 5, 2022
Threads
33
Messages
723
Reaction score
380
Location
93111
Vehicles
17CRV, 22 Lightning XLT 312A SR iced blue silver
Occupation
occupying space

TaxmanHog

Moderator
Moderator
First Name
Noel
Joined
Jan 19, 2022
Threads
186
Messages
13,918
Reaction score
15,002
Location
SE. Mass.
Vehicles
2022 Lightning Lariat-ER & 2024 HD Road Glide CVO-ST
Occupation
Retired
I cannot find the NL38-10C779- numbers, can you?
Correct I could not find that number as photo posts show previously, I suspect not all parts are listed on the part service web sites.

My post was regarding @Hammick desire for an entire pack swap, IMHO that won't happen, just posting the information about the part number for a complete pack, {NOT} discussed in the recall / field service action

I will be demanding an entire new battery pack. I'm not interest in having my battery tray removed again just to replace one module. Been there before.
 

Sponsored
First Name
Daniel
Joined
Mar 16, 2025
Threads
0
Messages
4
Reaction score
4
Vehicles
2022 F150 Lightning XLT
Occupation
Astronaut
Interesting as there is no fix and we are being told don't charge past 80%


Campaign/NHTSA#
25S18/25V131
Issue Date
2025-02-28
Description
On your vehicle, it may be possible for an internal short circuit in the high voltage battery to occur after repeated charge and discharge cycles.
Safety Risk
If a short circuit occurs after repeated charge and discharge cycles, there is an increased risk of a vehicle fire. Owners can reduce this risk by limiting charging of the high voltage battery to 80 percent state of charge before new battery arrays are installed in your vehicle.
Remedy
Parts are not available. Ford Motor Company is working to provide parts for this repair. When the remedy becomes available, Ford Motor Company will notify you via mail to schedule a service appointment with your dealer for repairs to be completed free of charge. The remedy is anticipated to be available in the second quarter of 2025.

“Help Me Jim Farley, You’re My Only Hope.”



Ford F-150 Lightning Safety Program: 25S18: HV Battery Electrode Misalignment Discussion Screenshot 2025-03-17 at 10.58.10 AM
 

TaxmanHog

Moderator
Moderator
First Name
Noel
Joined
Jan 19, 2022
Threads
186
Messages
13,918
Reaction score
15,002
Location
SE. Mass.
Vehicles
2022 Lightning Lariat-ER & 2024 HD Road Glide CVO-ST
Occupation
Retired

Obi

Member
First Name
chris
Joined
Dec 17, 2021
Threads
0
Messages
16
Reaction score
14
Location
santa rosa, ca
Vehicles
2019 F150
Hmmmm. I'm Obi66 with a blend date of 5/22/22. I haven't gotten a recall and I just checked. Was at dealer last week doing the CSP 24B56 and 24P24 (both were software reinstalls). It did destroy my ability to add my Home as a charging location..... still working on that one. I read on another forum that cycling the 12V might fix it. No word on the recall you mentioned above.
 

TaxmanHog

Moderator
Moderator
First Name
Noel
Joined
Jan 19, 2022
Threads
186
Messages
13,918
Reaction score
15,002
Location
SE. Mass.
Vehicles
2022 Lightning Lariat-ER & 2024 HD Road Glide CVO-ST
Occupation
Retired
Hmmmm. I'm Obi66 with a blend date of 5/22/22. I haven't gotten a recall and I just checked. Was at dealer last week doing the CSP 24B56 and 24P24 (both were software reinstalls). It did destroy my ability to add my Home as a charging location..... still working on that one. I read on another forum that cycling the 12V might fix it. No word on the recall you mentioned above.
I think there are still trucks that won't be affected, even though the date ranges cover a very wide range of production, not all of us have defective cells in our modules.
 

Sponsored

Piquette

Well-known member
First Name
Trent
Joined
Aug 21, 2023
Threads
5
Messages
113
Reaction score
253
Location
New Hampshire
Vehicles
2022 Lightning Lariat
Occupation
Retired
The blend date on my early ‘22 Lariat was 4/27/2022. So far Ford has not put me on this recall list.

OTOH I have already had two modules replaced (#7 & #9) in 23k miles.
 
First Name
Daniel
Joined
Mar 16, 2025
Threads
0
Messages
4
Reaction score
4
Vehicles
2022 F150 Lightning XLT
Occupation
Astronaut
I have faith Ford Motor Co will make us whole. Hang in there.

Ford is experiencing a learning curve, no doubt.

I wish they would have used 2170 Panasonic steel cased cells, but here we are.
 

Watt2Go

Well-known member
First Name
Tom
Joined
Aug 13, 2021
Threads
4
Messages
50
Reaction score
67
Location
VT
Vehicles
2021 Mazda CX30, 2022 Ford Lightning Lariat
Occupation
Retired IT

TaxmanHog

Moderator
Moderator
First Name
Noel
Joined
Jan 19, 2022
Threads
186
Messages
13,918
Reaction score
15,002
Location
SE. Mass.
Vehicles
2022 Lightning Lariat-ER & 2024 HD Road Glide CVO-ST
Occupation
Retired
The blend date on my early ‘22 Lariat was 4/27/2022. So far Ford has not put me on this recall list.

OTOH I have already had two modules replaced (#7 & #9) in 23k miles.
Maybe the modules that were replaced were the ones potentially subject to this issue, they analyzed the returned modules finding this problem.
Sponsored

 
 







Top