Sponsored

HOTAS

Well-known member
First Name
Greg
Joined
Dec 5, 2024
Threads
10
Messages
100
Reaction score
232
Vehicles
Lightning Flash, Tesla MY, Chevy Volt, PiPrius
Occupation
Airbus Pilot
Detroit MI

 

bmwhitetx

Well-known member
First Name
Bruce
Joined
May 21, 2021
Threads
42
Messages
2,011
Reaction score
2,788
Location
DFW-Texas
Vehicles
2022 F150 Lightning Lariat ER
Occupation
Retired engineer

jweggy

Member
First Name
Joshua
Joined
Jan 18, 2025
Threads
0
Messages
14
Reaction score
3
Vehicles
2024 Ford F150 Lightning Lariat 2021 Ford Mustang MACH E GT performance edition
Occupation
Engineer

jweggy

Member
First Name
Joshua
Joined
Jan 18, 2025
Threads
0
Messages
14
Reaction score
3
Vehicles
2024 Ford F150 Lightning Lariat 2021 Ford Mustang MACH E GT performance edition
Occupation
Engineer
Detroit MI

@HOTAS Do you know someone at the Ford lightning assembly plant? If yes, do they know if the non 7.2 inverter pro power lightnings have the wire harness connections to accepts the 7.2 inverter after the fact?
 

HOTAS

Well-known member
First Name
Greg
Joined
Dec 5, 2024
Threads
10
Messages
100
Reaction score
232
Vehicles
Lightning Flash, Tesla MY, Chevy Volt, PiPrius
Occupation
Airbus Pilot
That’s the million dollar question. We need to see a non-9.6 (7.2) to know what’s there. I’m having my doubts they share the same wiring harnesses.
If the sun visor wiring harness differs between trucks, I bet the inverter harness differs too. The connections will be significantly different.
But it would be nice to compare.
I don’t know anyone at the Rouge Plant.
 

Sponsored

jweggy

Member
First Name
Joshua
Joined
Jan 18, 2025
Threads
0
Messages
14
Reaction score
3
Vehicles
2024 Ford F150 Lightning Lariat 2021 Ford Mustang MACH E GT performance edition
Occupation
Engineer
That’s the million dollar question. We need to see a non-9.6 (7.2) to know what’s there. I’m having my doubts they share the same wiring harnesses.
If the sun visor wiring harness differs between trucks, I bet the inverter harness differs too. The connections will be significantly different.
But it would be nice to compare.
I don’t know anyone at the Rouge Plant.

I have a non-9.6 (7.2) 24 Lariat. Do you think I would need to remove the bed in order to get know for sure? If yes, how hard is it to remove a bed?
 

TaxmanHog

Moderator
Moderator
First Name
Noel
Joined
Jan 19, 2022
Threads
183
Messages
13,695
Reaction score
14,729
Location
SE. Mass.
Vehicles
2022 Lightning Lariat-ER & 2024 HD Road Glide CVO-ST
Occupation
Retired
@Pioneer74 might be able to help observe a Lightning in production, there must be some running the line sporting only the 2.4KW inverter.
 

Jesse-Infotainment

Well-known member
First Name
Jesse
Joined
May 27, 2021
Threads
1
Messages
755
Reaction score
763
Location
Dallas
Vehicles
2024 F150 Lightning Flash
No.. Ive looked into this. Nothing is there that would need to be there. You would have to replace the HV harness in the rear.. Problem is its all sold together and runs from the front. If you can find a used harness off ebay you could take what you need and add it to you HVJB in the rear..

I believe the second inverter is the 7.2 so you have to get the correct one for it to be the right setup. My understanding is you have the 2.4 plus the 7.2 in the lightning where as you only have the 7.2 in the hybrid. So in the hybrid if you have the 2.4 you can upgrade by swapping inverters. Im not fully clear on this point.. but I believe this to be the case.. I am open to be corrected if someone knows for sure.

THere is some wiring you would have to run to the PCM and some linbus. No telling what the programming end would be like.

I looked hard at this.. and could do it. It is a matter of if I feel like it. Dealing with the coolant and HV system isnt very enticing.

End of day its doable just a matter of if you want to deal with it all or not.

Small inverter

NL3Z14G649D

Large Inverter

NL3Z14G649C
 

123XYZ

Well-known member
Joined
Sep 1, 2023
Threads
0
Messages
52
Reaction score
23
Location
SF Bay Area
Vehicles
2023 F-150 Lightning Pro
I got a somewhat detailed video of the 9.6 Pro Power Plus 7.2 rear inverter hookup detail. If you pause the video you can see the electrical and coolant connections. With the right parts I feel it could be plug and play.
It’s gonna require the inverter, mounting bracket, bolts, 2 wiring harness (inverter in and inverter out/bed receptacle) and coolant hoses. The wiring harnesses could be the big problem if they different between 2.4 and 9.6 trucks.
I think it could be done with spare tire removal and WITHOUT bed removal. Just a guess. The inverter is the smaller component to the rear.
Video to follow when I can figure out how to fit this forum’s size requirements.

IMG_7083.jpg


IMG_7084.jpg


IMG_7085.jpg


IMG_7086.jpg


IMG_7087.jpg


IMG_7088.jpg


IMG_7089.jpg


IMG_7090.jpg
The 120/240V AC wiring harness between the inverter(s) and the bed receptacle are identical between the 2.4 and 9.6 kW PP setups. In trucks with the 2.4 KW Pro Power Onboard, the 240V part of the wiring harness is unconnected to the inverter or the receptacle panel. When you replace the part with the receptacles with the one that has the 240V receptacle, you just connect it to the previously unused 240V wiring.

It's the HV harness that's the first problem. I was unable to find a different part number for HV wiring harnesses for the 2.4kW and 9.6kW versions, but I frankly found the naming of the different HV wiring harness parts more than a little confusing. Somebody else posting here seems certain there are different versions and I have no reason to question that.

The secondary problem is, if you connected everything correctly, would the software actually let the system work. I have zero clue about that.
 

Sponsored

123XYZ

Well-known member
Joined
Sep 1, 2023
Threads
0
Messages
52
Reaction score
23
Location
SF Bay Area
Vehicles
2023 F-150 Lightning Pro
No.. Ive looked into this. Nothing is there that would need to be there. You would have to replace the HV harness in the rear.. Problem is its all sold together and runs from the front. If you can find a used harness off ebay you could take what you need and add it to you HVJB in the rear..
I looked for different part numbers for the HV wiring harness for the the 2.4kW Pro Power and 9.6 kW Pro Power versions and wasn't able to find them, but I found the identification of the different wiring harness versions quite confusing, so I'm not questioning that there are different versions. Do you have the part numbers for the different HV wiring harnesses?

Edited to add: Here's an HV wiring harness part name:
"Drive Motor Battery Pack Control Module Wiring Harness
dual charger. ELECTRICAL COMPONENTS. HIGH VOLTAGE. PartQualifier: main. single charger. w/o max tow pkg.. w/o twin power. w/twin power. Wire harness."

My understanding of that is that its a HV wiring harness used on trucks with dual chargers that don't have the max tow package, but which maybe have "twin power" (whatever that is), but also may not have "twin power." In other words, I have no idea what trucks its for.

Further edited to add: This is the Electrical "Components, High Voltage" parts diagram I'm looking at:
https://parts.lakelandford.com/a/Fo...trical-components-High-voltage/MH22118.html#2
 
Last edited:

HOTAS

Well-known member
First Name
Greg
Joined
Dec 5, 2024
Threads
10
Messages
100
Reaction score
232
Vehicles
Lightning Flash, Tesla MY, Chevy Volt, PiPrius
Occupation
Airbus Pilot
Am I looking at a hydraulic piston for a dump-truck conversion???
Its a factory display mock-up chassis, to show what’s under the cargo box (truck bed).
 

123XYZ

Well-known member
Joined
Sep 1, 2023
Threads
0
Messages
52
Reaction score
23
Location
SF Bay Area
Vehicles
2023 F-150 Lightning Pro
Its a factory display mock-up chassis, to show what’s under the cargo box (truck bed).
Thanks. I guess that explains why the bed was tilted up instead of being removed like it would be if you were working on it.
 

HOTAS

Well-known member
First Name
Greg
Joined
Dec 5, 2024
Threads
10
Messages
100
Reaction score
232
Vehicles
Lightning Flash, Tesla MY, Chevy Volt, PiPrius
Occupation
Airbus Pilot
The 120/240V AC wiring harness between the inverter(s) and the bed receptacle are identical between the 2.4 and 9.6 kW PP setups. In trucks with the 2.4 KW Pro Power Onboard, the 240V part of the wiring harness is unconnected to the inverter or the receptacle panel. When you replace the part with the receptacles with the one that has the 240V receptacle, you just connect it to the previously unused 240V wiring.

It's the HV harness that's the first problem. I was unable to find a different part number for HV wiring harnesses for the 2.4kW and 9.6kW versions, but I frankly found the naming of the different HV wiring harness parts more than a little confusing. Somebody else posting here seems certain there are different versions and I have no reason to question that.

The secondary problem is, if you connected everything correctly, would the software actually let the system work. I have zero clue about that.

i have wondered if it would be possible to simply swap the 2.4 inverter with the 7.2 inverter, and the 240 power panel.
And Just forget about having 9.6 (both).

It may well work, but I’m not sure what would show up on the display
 

123XYZ

Well-known member
Joined
Sep 1, 2023
Threads
0
Messages
52
Reaction score
23
Location
SF Bay Area
Vehicles
2023 F-150 Lightning Pro
i have wondered if it would be possible to simply swap the 2.4 inverter for the 7.2 inverter, with the 240 power panel. And Just forget about having 9.6 (both).

It may well work, but I’m not sure what would show up on the display
Funny. I had never wondered that until today when I read Jesse-Infotainment's post saying that there were different HV wiring harnesses. Maybe next week I'll pull my bed off and tike pictures of what's under the bed in a truck with the 2.4kW Pro Power. I'd be focusing on unused connectors and any part numbers on HV components.
Sponsored

 
 







Top